If you are new to electrical terminals, 와이어 하네스 어셈블리, or sourcing components from a manufacturer, you may quickly realize that terminal terminology is not always easy to understand. Terms such as ring terminal, AWG, crimp height, or tin plated are commonly used by engineers and suppliers—but rarely explained in simple language.
At QW Precision, we work every day with global OEMs, harness manufacturers, and distributors. This guide is written to help beginners clearly understand common terminal terms, avoid common mistakes, and communicate more effectively with suppliers and engineers.
What Is an Electrical Terminal?
An electrical terminal is a metal component that connects a wire to:
Another wire
A power source
An electrical device or component
Its purpose is to create a secure, stable, and low-resistance electrical connection.
At QW Precision, most terminals are designed to be crimped onto wires, ensuring strong mechanical retention and reliable electrical performance.
Terminal vs Connector vs Contact (Common Confusion)
Many beginners use these terms interchangeably, but they are different:
단말기: The metal part crimped onto the wire
Connector: A plastic or metal housing that holds terminals
Contact: The conductive interface that mates with another contact
Understanding these differences helps speed up quotation, sampling, and technical discussions with manufacturers like QW Terminals.
Common Terminal Types Explained (With Practical Examples)
Below are the most frequently requested terminal types at QW Precision.
Ring Terminals
에이 ring terminal has a closed circular end designed to fit over a screw or bolt.
Key advantages:
Very secure connection
Resistant to vibration
Easy to inspect after installation
Typical applications:
Automotive wiring, grounding, power distribution, 산업 설비
Spade (포크) 터미널
에이 spade terminal (also called fork terminal) has an open-ended shape.
Why customers choose them:
Faster installation and removal
Ideal for maintenance-friendly designs
Common uses:
Control panels, electrical appliances, industrial wiring
Bullet Terminals
Bullet terminals consist of male and female round terminals.
Main benefits:
Quick connect and disconnect
Compact design
Common uses:
Automotive and motorcycle wire harnesses
Blade / Tab (Faston) 터미널
These terminals use flat blades and receptacles.
Also known as: Faston terminals
Common uses:
릴레이, switches, appliances, automotive electronics
QW Precision supplies both standard sizes 그리고 custom-designed blade terminals.
Butt Connectors
에이 butt connector is used to join two wires end-to-end.
Typical uses:
Wire repair
Harness extension
Field installation
Available in insulated, non-insulated, and heat-shrink styles.
Terminal Materials: What Buyers Should Know
Material selection directly affects conductivity, 내구성, and cost.
Copper
Excellent conductivity
Easy to crimp
Most common base material used by QW Precision
Brass
Higher mechanical strength
Slightly lower conductivity than copper
Suitable for demanding environments
Aluminum
Lightweight
Requires special design and process control
Used in selected applications only
Plating Types Explained Simply
Plating improves corrosion resistance and electrical reliability.
Tin plated terminals – most common, cost-effective, widely used
Nickel plated terminals – better for high temperature and corrosion resistance
Silver plated terminals – high current and low resistance
Gold plated terminals – signal-level applications
QW Precision selects plating based on application, environment, and customer requirements.
Wire Size & Terminal Size: Understanding AWG
AWG (American Wire Gauge) defines wire diameter.
Important points for beginners:
Smaller AWG number = thicker wire
Terminals are designed for specific AWG ranges
Incorrect matching leads to poor crimp quality or failure
Example Product Description
“Ring Terminal, 16–14 AWG, M5 Stud, Tin Plated Copper”
This tells you:
Wire size range
Screw size
Material and plating
QW Precision clearly labels all products to avoid confusion during sourcing.
Insulated vs Non-Insulated Terminals
Insulated Terminals
PVC or nylon insulation
Reduced risk of short circuits
Color-coded for easy wire size identification
Color code:
Red: 22–16 AWG
Blue: 16–14 AWG
Yellow: 12–10 AWG
Recommended for beginners and field installations.
Non-Insulated Terminals
Bare metal design
Preferred for high-temperature or OEM applications
Typically used with heat shrink tubing
Common in professional wire harness manufacturing.
Crimping Terminology Explained by QW Precision
What Is Crimping?
Crimping is the process of mechanically compressing the terminal barrel onto the wire conductor.
A proper crimp ensures:
Strong wire retention
Stable electrical contact
Long-term reliability
Open Barrel vs Closed Barrel Terminals
Open barrel terminals: Common in automotive harnesses
Closed barrel terminals: Common in ring and spade terminals
QW Precision supports both types with matched tooling recommendations.
Crimp Height & Pull-Out Force
These are key quality indicators:
Crimp height: Final compressed dimension of the terminal barrel
Pull-out force: Force required to remove the wire
Our production follows controlled crimp parameters to ensure consistency.
Electrical Ratings: What They Mean for Buyers
Current Rating
Maximum current the terminal can safely carry.
Voltage Rating
Maximum voltage before insulation or spacing fails.
온도 등급
Maximum operating temperature without performance degradation.
Ratings depend on:
Wire size
Terminal material
Plating
Insulation type
QW Precision provides rating guidance during application review.
Standards & Certifications You May Encounter
UL Certification
Safety and performance tested
Often required for North American markets
RoHS Compliance
Restricts hazardous substances
Required for global export
자동차 & Industrial Standards
ISO, SAE, or customer-specific standards
Important for OEM projects
QW Precision supports certification documentation and compliance verification.
How Beginners Can Choose the Right Terminal Faster
Follow this checklist:
Confirm wire size (AWG)
Identify connection method (screw, tab, splice)
Consider operating environment
Choose insulated or non-insulated
Confirm tooling compatibility
If uncertain, QW Terminals’ engineering team can review your application.
Why Source Directly From QW Terminals?
For new buyers, common risks include:
Wrong terminal selection
Inconsistent quality
Lack of technical support
Compliance issues
Working with QW Precision means:
Manufacturer-direct supply
Engineering and drawing review
Custom terminal development
Stable quality and lead times
Global export experience
결론: Start With the Right Terminology—and the Right Partner
Understanding terminal terminology is the first step toward reliable electrical connections and efficient sourcing. With clear definitions and real-world examples, beginners can avoid mistakes and communicate with confidence.
If you are selecting terminals for a new project or evaluating suppliers, QW Precision is ready to support you—from standard products to custom solutions.
👉 Visit www.qwterminals.com to explore products or request technical support and samples.
FAQs
What is an electrical terminal?
An electrical terminal is a metal component that is crimped onto a wire to connect it securely to another wire, device, or power source. Terminals ensure reliable electrical conductivity and mechanical stability.
What is the difference between a terminal and a connector?
A terminal attaches directly to a wire. A connector is a housing that holds one or more terminals and allows them to mate with another connector.
How do I choose the correct terminal for my wire?
You should match the terminal to the wire size (AWG), connection method (screw, tab, splice), operating environment, and insulation requirements. When unsure, provide these details to your terminal manufacturer for guidance.
What does AWG mean in terminal specifications?
AWG stands for American Wire Gauge. It defines the wire diameter. Smaller AWG numbers indicate thicker wires. Terminals are designed for specific AWG ranges and must match the wire size.
What happens if I use the wrong terminal size?
Using the wrong terminal size can cause poor crimp quality, high resistance, overheating, or wire pull-out, leading to connection failure.
Are crimp terminals better than soldering?
For most automotive and industrial applications, properly crimped terminals are more reliable than soldering, especially in environments with vibration or temperature changes.
Can crimp terminals be reused?
아니요. Crimp terminals are designed for single use. Reusing them compromises mechanical strength and electrical performance.
What is the difference between insulated and non-insulated terminals?
Insulated terminals have a protective sleeve to prevent short circuits and are easier for beginners. Non-insulated terminals are preferred in professional and high-temperature applications and are usually used with heat shrink tubing.
What materials are commonly used for terminals?
Most terminals are made from copper or brass for good conductivity and strength. Plating such as tin, nickel, silver, or gold is added to improve corrosion resistance and performance.
Do QW Precision products meet international standards?
예. QW Precision supplies terminals that comply with RoHS requirements and supports UL and other industry standards depending on the application.
